Different Types of Casting Processes used in Manufacturing
A brief discussion of the different types of casting processes. Image credit: Funtay/Shutterstock.com. Casting manufacturing is a process in which liquefied material, such as molten metal, is poured into the cavity of a specially designed mold and allowed to harden. After solidification, the workpiece is removed from the mold to undergo various finishing treatments or for use as a final product.
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Metal casting processes • Casting is one of the oldest manufacturing process. It is the first step in making most of the products. • Steps: - Making mould cavity - Material is first liquefied by properly heating it in a suitable furnace. - Liquid is poured into a prepared mould cavity - allowed to solidify
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Manufacturing in high pressure die casting is limited by wall-thickness and design. I.e. producing a complicated inner structure by using lost cores is still not economically feasible in this process. Low pressure die casting's productivity is limited by solidification time, leading to cycle times of typically several minutes.
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The object you are using as a stand-in for the final object is a pattern. In lost-wax casting, you can use a resin mold to create multiple wax patterns. When you invest the pattern and burn out the wax, the casting flask itself is also a mold.
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- A machine operation in which a work part is fed past a rotating cylindrical tool with multiple edges. (milling machine) • Types - Peripheral milling • Slab, slotting, side and straddle milling • Up Milling (Conventional) & down milling (Climb) - Facing milling • Conventional face, Partial face, End, Profile, Pocket & contour ...
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Both the machine and its dies are very expensive, and for this reason pressure die casting is economical only for high-volume production. Low Pressure Die Casting As schematised in Figure 5 , the die is filled from a pressurised crucible below, and pressures of up to 0.7 bar are usual.